Package Include
Allison 4th Generation Controls 3000-4000 Product Family – Mechanic’s Tips
Language
English
Format
PDF
Total Number of pages
1-78
Publication Number
MT4015EN
Compatible
All windows and mac systems
Additional Requirement
User needs to Install PDF Reader Software
Shipping Policy
Download link by high speed web server Total Download size 5 mb
Compatible Models of : Allison 4th Generation
3000 Product Family (Except 3700 SP)
4000 Product Family
True Electronic pdf copy, not scanned version, contains high quality images
This manual is a mechanic’s reference for maintaining, removing, or installing 3000 and 4000 Product Family transmissions with Allison 4th Generation Controls. All features of the transmission and the vehicle involved in installation procedures are discussed. The information presented will help the mechanic maintain, remove, or install the transmission in a manner that assures satisfactory operation and long service life. For additional detailed information, refer to the appropriate transmission service manual and electronic controls troubleshooting manual.
Unless specifically indicated otherwise, this manual refers to all Allison 4th Generation Controls for 3000 and 4000 Product Family transmissions, except for the 3700 SP model. The differences between the various transmission models are explained as required
CONTENTS OF THIS PDF MANUAL
INTRODUCTION
ABOUT THIS MANUAL
PREVENTIVE MAINTENANCE
PERIODIC INSPECTION AND CARE
IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL
TRANSMISSION FLUID CHECK
KEEPING FLUID CLEAN
FLUID RECOMMENDATIONS
TRANSMISSION FLUID AND FILTER CHANGE INTERVALS
TRANSMISSION FLUID CONTAMINATION
TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE
FLUID LEAK DIAGNOSIS
BREATHER
TROUBLESHOOTING
TRANSMISSION STALL TEST
REMOVING TRANSMISSION
DRAINING TRANSMISSION
DISCONNECTING CONTROLS
UNCOUPLING FROM DRIVELINE, ENGINE, AND VEHICLE
REMOVING THE TRANSMISSION
REMOVING OUTPUT FLANGE OR YOKE
TRANSMISSION PREPARATION
CHECKING INPUT COMPONENTS
INSTALLING OUTPUT FLANGE OR YOKE
INSTALLING PTO
INSTALLING FILL TUBE AND SEAL
CHECKING PLUGS AND OPENINGS
PREPARING VEHICLE FOR TRANSMISSION INSTALLATION
ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS
CHECKING FLEXPLATE DRIVE ASSEMBLY
CHASSIS AND DRIVELINE INSPECTION
COOLER, FILTER, AND LINES
CHECKING CONTROLS
INSTALLING TRANSMISSION INTO VEHICLE
HANDLING
MOUNTING TO ENGINE
INSTALLING TRANSMISSION MOUNTING COMPONENTS
COUPLING TO DRIVELINE
CONNECTING OUTPUT RETARDER ACCUMULATOR
CONNECTING POWER TAKEOFF CONTROLS
CONNECTING PARKING BRAKE CONTROL
CONNECTING COOLER
CONNECTING ELECTRICAL COMPONENTS
CONNECTING SPEEDOMETER DRIVE
FILLING HYDRAULIC SYSTEM
INSTALLATION CHECKLIST
CHECKS AND ADJUSTMENTS
INSTALLATION CHECKLIST
ROAD TEST AND VEHICLE OPERATION CHECKLIST
CUSTOMER SERVICE
OWNER ASSISTANCE
SERVICE LITERATURE
